| Customization: | Available |
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| After-sales Service: | Provided |
| Condition: | New |
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| Major Business | Metal stamping, Development and fabrication of tooling for automotive and electronics industry |
| Applicable | Various complex forms of components and parts |
Background:
In the stamping production of progressive stamping die, it is necessary to carry out specific analysis for the phenomenon of poor stamping, adopt effective treatment measures, and fundamentally solve the problems that occur, so as to reduce production costs and achieve smooth production.
The following is the reason for the common bad stamping phenomenon in production and treatment measures are as follows, for the tool maintenance personnel to refer.
The progressive stamping punching edge
Cause:
1) The cutting edge wear
2) The gap is too large to repair the cutting edge after the effect is not obvious
3) The cutting edge collapse angle
4) The gap is unreasonable up and down offset or loose, up and down dislocation.
Countermeasure:
a. Grinding the cutting edge.
b. Control the precision of the convex and concave die machining or modify the design gap.
c. Grind the cutting edge.
d. Adjust the punching clearance to confirm the problem of the hole wear of the template hole or the processing precision of the molded part.
e. Replace the guide or remodeling.
In the measurement process of stamped parts, locating pins (or locating pin components) are typically used to ensure accurate and stable positioning of the stamped part during measurement or processing. Their main role is to ensure that the stamped part is properly aligned in the measuring fixture or gauge, enabling precise dimension measurement, inspection, or further processing.
Precise Positioning: Locating pins match with corresponding holes or other fixed points on the stamped part to ensure that the part stays in place during measurement, preventing measurement errors caused by vibration or positional shifts.
Increased Efficiency: The use of locating pins reduces the time spent on adjusting the part during the measurement or processing stage, thus improving production efficiency.
Error Reduction: Locating pins help ensure consistency in measurements, reducing errors caused by human operation and ensuring the accuracy of the measurement results.
Stability: Locating pins provide stable support, especially for larger or more complex stamped parts, preventing even minor displacement of the part.
Cylindrical Locating Pins: Suitable for stamped parts with larger hole diameters, simple in design, and easy to position quickly.
Flat Locating Pins: Primarily used for precise positioning on flat surfaces, commonly seen in simpler gauges or fixtures.
Multi-stage Locating Pins: These have multiple sections of different diameters to accommodate a variety of stamped part sizes, used for more complex part positioning.
Material Selection: Locating pins are typically made of high-strength steel or alloys to ensure durability and stability, preventing wear or deformation.
Surface Treatment: To improve wear resistance and reduce friction, locating pins may undergo hardening or coating treatments.
Tolerance Requirements: The dimensional tolerance of locating pins is usually quite strict to ensure a precise fit with the corresponding holes in the stamped parts for stable positioning.
Positioning and Quantity: When designing gauges, the number and placement of locating pins are determined based on the shape and measurement needs of the stamped part, ensuring the part is firmly and consistently positioned in the fixture.
Locating pins are widely used in the measurement gauges and fixtures of stamped parts, especially in industries such as automotive, home appliances, and electronics, where high-precision requirements are critical in the production process.
If you have specific measurement fixture or stamped part application requirements, feel free to provide more details, and I can assist you further in optimizing the selection or design of locating pins.
Our Advantages:
We have obtained ISO/9001 Quality Management System Certification.
Our factories have professional production and processing equipment & assembly line and advanced testing facility for Auto stamping part.
We attach great importance to the quality of personnel and staffs. Meilin people will never change the pursuit of better quality and further development.
1) Q: What is the type of machine for manufacturing?
A: Manufacturing used by CNC Machining, lathe and wire cutting, milling and drilling machine and electro-discharging. In addition, we have progressive and single stamping press, oil-pressure machine for deep drawing as per the parts' requrements.
2) Q: Can you be involved in surface treatments?
A: Yes, sure. We do the surface treatments, for instance: Powder coating, Anodizing, Galvanized, Electroplated, Laser etching as well as painting.
3) Q: What is the quality Control before shipping?
A: We have QC department for the processing quality inspection and final inspection in order to make sure the quality target of Zero Defect.
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