TOOL Design Progressive die and stamping tandem die
| Product Name |
Metal stamping die |
| Tolerance |
± 0.1 mm |
| Material |
S50C, SKD11, HMD5, etc. |
| Process |
Machining & assembly |
| Standard |
ISO9001, IATF16949 |
| Mould Life |
Deepends on customer's production capactity |
| Mould Type |
Progressive/Continuous Die, Single Process Stamping Die, Compound Stamping Die, Transfer die, Tandem die |
| Design Software |
2/3D, Auto CAD, Ug |
There is a diverse range of die types used for metal stamping, each of which perform different operations, such as cutting, trimming, notching, blanking, piercing, lancing, and shearing. Types of stamping dies include:
1.Blanking dies
2.Compound dies
3.Forming dies
4.Coining dies
5.Progressive dies
6.Transfer dies
MEILIN TOOL&DIE offers many unique features to remain competitive within the industry, such as:
1.Full die design and development for unrivaled personalized production
2.Sharpening and maintaining tools to ensure consistency and design accuracy
3.EDM and CNC machining for the tightest tolerances on the market
4.Reverse engineering and diagnostics to ensure quick fixes when production errors arise, no unexpected delays, and smoother production
5.Aoto CAD and UG software etc.
6.Competitive pricing Rapid production and delivery
7.Professional, streamlined experience from start to finish for every customer
Secondary operations, laser cutting, bending, forming,and more
MEILIN Tool&Die Co., Ltd is your ultimate destination for comprehensive metal die manufacturing solutions, boasting an impressive 24-year legacy in diverse automotive tools, molds, and components.
Our core expertise lies in the meticulous design, innovative development, precise manufacture, seamless assembly, rigorous try-out, and efficient shipment of high-quality products.
Meilin operates three advanced workshops, with Huizhou Meilin featuring a significant investment of 150 million RMB, sprawling across 16,600 square meters. It is staffed by a dedicated team of 130 professionals, including 45 senior engineers and designers, producing an impressive 450 mold sets annually.
Wuhan Meilin strategically located in central China, represents a massive investment of 310 million RMB. It encompasses a vast area of 44,600 square meters and employs a robust workforce of 280 skilled individuals.
Wuhan Meilin's remarkable capabilities include the production of over 450 high-precision metal molds annually, along with an astounding 5.6 million sets of premium stamping products.
In the mold design phase
we collect the customer's needs and produce solutions designed to optimize the costs and times of production and maintenance of the die.
Wire and EDM
High precision machining ensuring finished parts with minimal roughness from superfinishing. We specialize in the processing of hard metal, a material that makes up the active parts of most of our progressive dies.
Die assembly and maintenance
Specific equipment and all the skills needed to intervene on any maintenance problem of the dies. Continuous, rapid and proactive assistance.
SUPERIOR MACHINERY FOR SHAPING PERFECT DIES
The machinery we use plays a key role in the success of production operations.
Thanks to automation and precision, we are also able to increase the speed of our service, always to the advantage of the customer.
01 QUOTATION&ORDER
Please feel free to contact us!
Please feel free to inquire about quotations and specifications.
We will cooperate with the relevant departments to make proposals that meet the needs of customers.
02 DIE DESIGH
Experienced engineers will offer you the best proposal to meet your needs!
SE (Simultaneous Engineering)
We will help you from the early stages of your development. We find out problems and propose solutions both for feasibility verification using the latest software and process viability by experienced engineers. In addition, based on the production volume of the customer, it is possible to provide support such as proposing die specifications and selecting production facilities.
D/L (Die Layout)
The number of processes and the details of the process are determined based on the product data and equipment requirements received from customers. Even if the same product is designed differently, the number of processes and machining content will change. Therefore, we propose the most appropriate process settings based on the experience values.
3D design
Design dies for each process by reflecting the customer's die specifications and equipment requirements based on the process contents defined in the D/L.
We independently verify the selection of mold parts and the validity of the designed mold drawings, and use software to verify the strength and mass productivity of each area.
CAE (molding simulation)
The forming analysis is performed by Autoform on the analysis model created based on the process defined by D/L. A threshold value is defined based on our experience, and a forming method is determined based on the analysis results.
03 DIE PRODUCTION
Shorten lead time and improve quality with 24-hour machining and craftsmanship
Machining
Coordinated with NC Data Dept. to achieve automation by optimizing data settings based on various machining experience values and minimizing the intervention of machine operators to the limit. We are working to reduce lead time in die making by operating state-of-the-art machines around the clock.
04 QUALITY ASSURANCE
Thorough inspections and quality assurance by a skilled inspector
Panel Quality Assurance
In addition to the contact type 3D measuring equipment, non-contact blue light 3D measuring equipment was installed at each factory, enabling more precise product quality checks. This is used to improve the quality of our products, mainly dies.
Quality assurance of dies
Experienced inspectors provide die quality assurance through independent inspections.
They have a deep understanding of customer specifications and is able to confirm if dies are produced according to customer's needs.
05 PROJECT MANAGEMENT
Total coordination from order to shipment
Project Manager System
We have introduced a project manager system as a series of contact points, from meetings held before and after receiving orders to delivery of dies to customers. We will fulfill our role of coordinating with customers to meet the needs of a wide variety of customers.
Production management system linking design and production
Based on the schedule of the customer, we have built our own production management system, which includes the phases of die design and die manufacturing. In particular, the machining schedule for each die with a large number of workpieces is managed on a piece-by-piece and hourly basis, and the system is operated in an integrated system that transcends departmental boundaries.
FAQ
Q: Are you a manufacturer or trading company?
A: Meilin is the one-stop metal die manufacturer with 24 years mould design experience and manufacturing capability .
Q: What is your company need before to submit a quotation?
A: 2D/3D drawing or sample, and provide the following information, such as material, quantity, process requirements, surface treatment, equipment requirements, etc.Because most of products are customized products of customers, we need customers to provide as detailed product information as possible, so that we can provide accurate quotation and product services.
Q: What is the free quantity of mold test sample?
A: We offer 100 free production sample services. Customers can choose to have us produce 100 samples for free at any precision stage.(The materials are provided by the customer)
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